The average AR15 barrel nut torque spec is in the range of 35 to 50 foot pound. While most free float handguard on the market come with barrel nut that doesn't require gas tube clearance timing, this means the barrel nut can be a little bit tighter on the upper receiver.
Keeping the barrel nut torque in spec is critical to secure the barrel on the rifle to withstand high volume shooting, heat and vibration. If loose, it can lead to accuracy problems, handguard getting loose, bolt lock up problems, and catastrophic failure.
To properly install an AR15 barrel nut, follow this instruction:
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Step 1: Prepare the Upper Receiver

Credit TRex Arms
- Insert the Midwest Industries reaction rod. This setup securely holds the upper receiver in place during barrel installation.
- Clamp the reaction rod and the receiver in a bench-mounted vise. This ensures a stable platform and prevents any receiver warping under pressure.
The Midwest Industries reaction rod has the tightest fit on mil-spec receiver when torquing a barrel nut. It's even tighter than the Geissele reaction rod to prevent shear damage to the receiver or barrel index post.
Step 2: Clean and Lubricate

- Clean the receiver threads thoroughly using a small brush to remove any debris or residue.
- Apply a layer of anti-seize compound or high-quality grease to the cleaned threads. This will facilitate smooth threading and prevent future corrosion.
Step 3: Installing the Barrel

Master wrench set
- Position the barrel nut onto the receiver, making sure the wide, threaded portion faces the rear.
- Utilize the Real Avid wrench to tighten the barrel nut. The wrench is designed for use with a 1⁄2-inch-drive torque wrench, ensuring precise and consistent tightening.
- Follow the mil-spec tightening technique for optimum results:
- Torque the barrel nut to 40 foot-pounds or manufacturer recommendation
- Loosen the barrel nut.
- Torque the barrel nut again to 40 foot-pounds.
- Loosen it once more.
- Finally, torque the barrel nut past 40 foot-pounds, but do not exceed 60 foot-pounds. This is to align the next hole in the nut with the gas-tube hole in the receiver. (For free float handguard, gas tube timing is not required)